Archive for the ‘Metal Domes’ Category

How to Assemble Triangle Series Metal Dome on PCB (2)

Friday, July 2nd, 2010

See previous article here:

Question # 2: If soldering triangle dome is not recommended, then is there any better method to fix it?

Best Tech Answer: Of course. There’re three methods to make it:

A) For the triangle metal dome with leg, you can insert the leg directly to the PCB, and then curve the leg at back side, make sure it could buckle the PCB. That’s the common way.

Triangle metal dome with leg on PCB

Triangle metal dome with leg on PCB

But to be noted that the assembly speed is slow. So you need to calculate how much you need to pay for extra human handling fee.

To have two location holes on the PCB and choose the different leg length in accordance with thickness of PCB are two important things should be considered during your design.

PCB with triangle metal dome

PCB with triangle metal dome

Normally thickness of PCB which will use triangle metal dome are 0.6mm, 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm, and the leg length of our triangle metal dome are 0.8mm, 1.5mm, 3.0mm, and a special one: 2.4mm. You need to choose a longer leg to insert into PCB and bend it. For examples, if you use 1.6mm dome, then our 3.0mm leg will be fine.

B) Directly using the adhesive tape to stick on the metal dome on PCB.

It will save little time compare with insert leg into hole of PCB (method 1).

But the stickiness of common transparent adhesive tape is not so well, metal dome was intended to be shifted or peeled off.

Also thickness of adhesive tape is too thin compare with height of metal dome, it’ll cause uneven of whole products, and too many bubble between PCB and adhesive tape.

C) Using metal dome array.

Triangle metal dome array on PCB

Triangle metal dome array on PCB

This is the most convenient and precision assembly method. Although the price is a little higher than other two methods mentioned before, but you will save a lot of time on inserting leg into hole of PCB or put adhesive tape on PCB, you only need to peel off dome array from liner paper and put whole products on PCB. In a word, this will increase assembly efficiency, precision (avoid potential alignment problem), and then reduce whole price.

According to different request of clicking feeling, you could use circle/triangle/four leg metal dome. If you want to get more information, please kindly visit our website for reference: http://www.metal-domes.com/cn/product-dome-array.htm

Ok, my friend, now do you have a idea to design and assemble your PCB with triangle metal dome? J

Let me know if you want to know more information on installing triangle metal dome, I will be happy to answer you anytime. We, Best Technology, are always be your best partner in metal dome and metal dome array in China.

How to Assemble Triangle Series Metal Dome on PCB

Friday, July 2nd, 2010

We have discussed assemble metal dome on PCB before, see “How to make the metal dome array to stick on the PCB firmly?”), but more and more customers asking for more details, plus pictures showing how to install various triangle metal dome, with and without legs. So we wrote an article plus some additional information and hope customers will understand the way more better.

Firstly, let us have a overlook at the specification of the triangle series metal dome. From the picture, you will see it includes four basic types: no leg, short leg, medium leg and long leg.

Triangle metal dome

The metal dome leg length divides into three basic series: 0.8mm, 1.5mm, and 3.0mm. We also have a special one which is 2.4mm. Of course, we can customize special leg length of metal dome, please contact us directly for more details.

Follows are popular questions & feedback from our customers and people in metla dome related forums, we summarize them and think you will understand more clearly.

Question #1: We want to solder a the triangle metal dome.

Best Tech Answer: For triangle metal dome, we don’t recommend solder it on FPC/PCB or membrane switch. When you press center of metal dome, the domes collapse and make contact with the secondary pathway, thereby closing the circuit. See more how metal domes work : . http://www.metal-domes.com/blog/2006/11/13/how-metal-dome-works/.

So if you solder it, three sides of metal dome cannot be extended as per designed, click feeling will be lessen, force always changed, and life cycles become low, and sometimes, dome will not return to its original position and become broken. We named it as “dead key”.

— to be continued:

We succeeded to develop the new one million life 10mm four-leg metal domes lately.

Saturday, December 19th, 2009

  There is a very imprtant & good news for all of us. Following up with the development of the one million life times 6mm, 8.4mm, 12.2mm four-leg metal domes/snap domes by Our R & D staff, we have won our customers further trust by the quality, price and service. Including some very famous brand, such as: Emerson, Honeywell, Sigmatron, Dyson etc..  They continue their efforts, follow with the need of marketing, & developed the 10mm cross shape metal domes with one million life times lately.

The specifications of this type are similar to foreign famous brand, such Snaptron, Nicomatic, but the price is lower 50% than theirs. We have the 220gf, 280gf, 350gf for this type, with or without dimple & Stainless Steel or Nickel Plating are available.

 10mm diameter metal dome

It’s almost the blank state for this type with one million life times in China mainland marketing. Our lunch of this type will fill in this blank state, & further improve our four-leg shape metal domes series. Our company has the diameter from 6mm to 20mm four-leg shape metal domes now. You can find all of your required from here. It also consolidate our company is the leader manufacturer of metal domes & metal dome arrays in China mainland.

10mm diameter metal dome

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If you have further queries, please do feel free to contact Best Technology. Thank you.

How to know the stroke of the metal dome & metal dome array?

Friday, November 27th, 2009

How to know the stroke of the metal dome & metal dome array?

There are so many customers to ask this question. I know it is very important for the product design. You should leave the enough space for the metal dome & metal dome array between your PCB & cover layer.

This time follow me to clarify this question, it is very easy for us whom are specializing in this industry for so many years.

For the metal dome, you can see our 6mm diameter, four-leg shape metal dome. The total height is 0.31mm, & the thickness of the material is 0.06mm, so the stroke is 0.31-0.06=0.25mm.

The formula is: Stroke= Height – Thickness of material – Thickness of the dimple (if there is a dimple in center).

Four-leg metal dome

For the four-leg metal domes, the life cycles always have the one million times. & they are popular used in the membrane switche products.

For the metal dome array, you can see the follow picture:

The structure of the Metal dome arrayÂ

You can see the 3# spacer is parallel to the 2# metal dome & the thickness is lower than the domes. So you can ignore the thickness of the spacer. The total height = Mylar + Metal dome=0.05+0.31=0.36mm. For the more detail, you can see my last blog.http://www.metal-domes.com/blog/2009/11/07/the-whole-thickness-of-our-metal-dome-arrays/

How about the stroke? In fact, it is the same as the natural metal domes. It should be ignored the thickness of the Mylar & Spacer. So you can use the above formula to calculate the stroke.

I think you are fully understand the stroke of our metal domes & metal dome arrays now. If you need further & more information, please do feel free to contact us.

Best Technology Co., Ltd

www.metal-domes.com

IQC For Metal Domes

Thursday, October 15th, 2009

Recently, I have found there are so many different names regarding the metal dome. “metal dome”, which we normally called, some called “Snap Dome”, “Tactile Dome”, and “Dome Switches”, and so on. It’s a very interesting phenomenon.
I have checked there is a question everyone should be very concerned about this issue. So I have posted the content of my answer as below, I hope to be helpful for all of you.

A guy in BBS asked “How to solve the following problem?”
1.      What should we pay more attention about the quality of the metal domes?
2.      How can we check?
 ——– The following is my answer.

 Simply speaking, for your IQC department to check the metal domes, they need to note the following points:

 1). Shape (clean, dirt, dust, grease stains & deflashing);

 2). Actuation force (test by force gauge machine);

 3). Contact resistance & stability.

 4) You can press the metal dome for several times to check whether the dome can rebound to original position or not. (the process named as “metal dome rebounding”)
If what you make it metal dome sheets, the following should to be known:
 5) Appearance of PET (clean, dirt, grease stains)
 6) Lose or double metal domes
 7) The location of each dome is the same as the drawing of the PCB
  8) If there is EMI printing, pleas take care of the quality of the tracing
 9) Others, such as location holes, out line, and so on.

For more information, please visit our website:
http://www.metal-domes.com/Quality.htm

Our dust-free workshop make sure the clean of the products. & Our experienced masters & workers with many years fruitful production experience, we have well developed a team of dedicated management and supporting staffs. Our major concern is to produce good quality items.
Our R & D professionals with strong marketing sense and innovative ideas, we will continue to launch numerous trendy array products to meet for customer needs.
Best Technology Co., Ltd., who specializes in manufacturing metal domes & metal dome arrays for more than decade years of experiences, is engaging in offering the best quality & service to all of our customers.

Four Legs Metal Dome New Trend

Monday, March 16th, 2009

On every weekend, we will have a short meeting to check the statistics data of that week and we found out a very obvious trend in the shipment of our Four legs series metal domes, that is: “more smaller size, more high quality requirements, more packing methods”.

There’s a one time, when membrane switches were so hot in the market, the dome used in it was big diameter one such as 12.2mm, 8.4mm etc, and the force were 220gf, 280gf, and 320gf. As the touchscreen technology become popular, it seemed that few and few company used tactile metal domes, all of the guys turn to try the new tech.

In some important section, however, the vital switch have to be avoided of mis-handling by human hand or an incident, and touch screen cannot reach that goal, so tactile dome turn back to the top of desk. As people have gone through the experience of tactile dome and touch screen, they want to strike the right balance. Such being the case, some company designed the dome with smaller diameter with lower force but remain good click feeling, and Four legs series metal domes are the right choice for them.

With its unique structure, Four legs series metal domes can have the best click feeling, and at the same time, we have add several supporting circle in our tooling so that there’re related circles, visible and unvisible, in our goods, to make sure high quality and long life cycles (over 1 million times). Four legs metal domes

There’s a common sense that “the smaller diameter dome is, the more difficult manufacturing will be”. With our special design, our 6mm and 7mm Four legs series metal domes have endure strict testing by our clients. Recently, we have becomed the supplier of metal dome for Emerson. We wish more customers can try our new small size metal domes, and to meet your various requirements.

In next article, we will discuss the requirement of packing method for Four legs series metal domes.

(to be continued)

One-Key Dome Array: Single Metal Dome with adhesive PET

Saturday, October 18th, 2008

Hi, welcome to Best Technology again! Last time we have introduced our lacer cutting technology! Further to that advanced technology, we have dealt with many orders of one-key dome arrays, which are difficult to handle before the adoption of laser cutting machine!

Tracing the days when we have adopted the laser cutting machines, we have lost many orders for the one-key dome arrays! On the other hand, we cannot meet to our customer requirements for dealing the single metal dome with adhesive array without setting up a tooling!

As we all know, a set of tooling would cost an amount of tooling fee. Considering the quantity not large enough, as well as price relatively high with tooling fee, many customers refuse to give orders to us. We also felt sorry for not able to serve with our customers and never give up searching the best way to work out this problem!Â

Finally our efforts are paid off! Now we can deal with any order of one-key dome array. The adhesive array size would be a bit larger than the dome size, so that customers can easily stick the single dome onto PCB or any place they want put to.

Followed is one of the drawings for 8.4mm four-leg dome array:

Peeled Off Kiss Cut Metal Dome Array

Peeled Off Kiss Cut Metal Dome Array

Of course we can do any size as per customers requirements! For instance, we have dealt with one case, where our customer demanded limited space for adhesive PET (like 8*8mm) of 6mm circle metal dome.

Usually we would do the PET size of 10*10mm for 6mm domes; in this case, we finally work out by the size of 8*10mm, so that the array would not only surpass the limited space, but also functions well sticking to the board! Hereby are some pictures of goods we have made:

Single Key Four-leg Metal Dome Array

Welcome to any order of One-Key Dome Array from Best Technology! We can make most tapes of metal dome in different size and shape.

Seemed interested? I think it will save a lot of time for you to assemble bulk metal dome using a adhesive tape at your side. This is what we want, to save time and increase efficiency of assembly.

Any question? Please leave your message or contact us todayd for single key metal dome array now!

New LGF metal Dome Array Announce

Saturday, June 28th, 2008

LGF metal dome array is a new design with the purpose of improving current one. As everyone knows, the light under keypad is coming from the LED on PCB motherboard. We need to put about 8-10 pieces LED on each board, but if the design changed to use LGF, then we can save several LED, as well as SMT fee.

LGF, which full name is Light Guide Film. When we add a LGF on current normal double layer or EMI dome array, it becomes a LGF dome array. It can achieve great result of light distribution.

structure of double layer dome arrays

LGF, at least one surface out of front and rear surfaces of the light guide film is formed with a pattern such that density increases as distanced from a light source to allow light to be uniformly supplied to the keypad, or is concentratively formed with a pattern at a particular region of the light guide film to allow the light to be concentratively supplied to a particular region of the keypad.

You can see from belowing picture of a LGF. You can see the pattern around the light source (LED). Only 9 LED are needed for such a large area (160*72mm).

LGF

On the motherboard of mobile phone, through the optical refraction, only 1~4 pcs LED will be enough for soft and high light luminance, if using our LGF dome array (mobile phone LGF). At the same time, we can adjust luminance of the black area during the design to achieve the value to 30CD/M2.

You can see from this picture, when we turn on the LED and then the light will be guided through whole flat area.

LGF with LED

Our LGF dome array can be used widely in high value added mobile phone, solving the problem of uneven of luminance, high power-consumption, big room space requirements and high costing. We can make LGF dome array in various color and shape, also adjust different artwork to make LGF, such as printing, mould punching, etc.

dome arrays

LGF Dome Array Character:

  1. Good lighting result, even luminance and high intensity of light
  2. Soft, flexibility and elasticity, thickness is about 0.125mm which does not need too much space.
  3. Save LED & power consumption, two LED will be enough for small area mobile phone LGF.
  4. No special request for electrical trace
  5. Great stability, long durability, the life cycles can reach up to 1 million times.
  6. When assembly with metal dome array, LGF will not affect the clicking feeling.

Please contact Best Technology for more information about LGF dome array. We are always to be your best partner of metal dome and metal dome array around the word.

How To Order Metal Domes From BEST

Thursday, November 29th, 2007

As the business growing, more and more people around the world know “BEST” and interested in our Metal Dome and Metal Dome Array and they want to purchase. But as the there’re different ways of sales methods, someone maybe confused and didn’t know how to buy. They will ask some questions such as:

1)”Do you have a distributor in our country?”

2) “Can I buy it directly from you?”

3) “Can I use my Credit Card to pay?”"

4) If I want to place an order with us, how can I do that?”

and so on…

My Friend, in our FAQ or our blog, we have mentioned these questions.

1) “Do you have a distributor in our country?”

For question of distributor, we don’t use it, because it’ll be more convenient and fast for you to buy directly from us. Click  FAQ for more about this. 

2) “Can I buy it directly from you?”

 Of course you can. Buy directly from us will be better.  

3) “Can I use my Credit Card to pay?”

   Yes. Please browse this article in our blog for more: “New Payment for Small Charge:”Credit Card and Paypal

4) “If I want to place an order with us, how can I do that?”

Here, I would like to talk about the question 4. This time, we just say somethings about Metal Dome and next time, Metal Dome Array. 

There’re basic steps to buy Metal Dome from us, if it’s the firstly time you purchase from “BEST

1) Confirm what you need.
    Please advice us the detailed parameters, such as force requirement, with dimple or not, surface treatment, Natural or Nickel plated? With EMI (ESD) or not? As well as your other requirement, such as quantity, expected lead time, etc.
    You can browse these articles:

   Metal Dome Technology and Parameters
   How to Measure the Parameters of Metal Domes
   ESD and EMC

You can just browe the category to learn more. 

Didn’t know the above figure? No problem! Please contact us, we will choose the suitable one for you.

2) We quote you the price after everything is confirmed

3) You send us the PO

    For PO, you can send it via Fax or via Email.

4) We send you a Proforma Invoice and you made the payment
You can chose the most suitable payment method, T/T (Telex Transfer) or Credit Card.

5) After receiving the payment, we send us the goods and advice the tracking informatin. Normally we ship goods via carriers such as DHL, UPS, FedEx, etc.

6) You receiving the goods and business settled down and waiting for your repeat-orders or new enquiries.

My Friend, I hope you alredy know to do now. Bright future is coming. We will provide high quality Metal Dome  with best service to you.

Still have questions? Please don’t heistate to contact us. Just send out an email and we will do following things for you.

How to Measure Parameters of Metal Dome – Four-Legs Series

Monday, October 22nd, 2007

Not everybogy knows everything, so does the purchasing of metal domes. I have got many enquiries about metal domes, but necessary information was missed, so I need to ask for that. The top quesionts which I asked for are as follows:

1) Shape
    Of course we need to know the shape of metal domes. It’s the initial step to decide what kind of metal dome is. Right now, we have four basic shapes, namely: Circle, Four-Legs(Cross), Triangle and Oblong. For more, please check: Metal Domes (http://www.metal-domes.com/products.htm)

 2) Diameter
     The diameter decide the size of metal domes. But the measure point of different metal dome is different, that is the starting point and the ending point is different. Today, I will discuss majorly about Four-Legs(Cross) series.

Firstly, look at following picture showing the metal domes with different diameters.

                        http://www.metal-domes.com/blogimages/F-series-metal-dome-with-dimple

                           (F-series-metal-dome-with-dimple)

Then let me check how to measure the diameter of F series metal dome, using a vernier caliper.

 Diameter Measurement

Now, you can check the figure is 12.2mm, and this means the diameter of that dome is 12.2mm.  Yeah, absolutely right. Let’s exlain it by CAD Drawing. It’ll be more helpful for you to understand that.

dome-parameters

Does it make a sense now?

3) Height and travel of metal dome

You will note from the above picture that how to measure the height and travel of metal dome. In fact, we have discussed this issue before. You can browse this article to get more parameters of metal dome: Metal Dome Technology and Parameters: http://www.metal-domes.com/blog/2006/11/11/metal-dome-tech-and-parameter

I hope you’ll understand what you will need after view the above. If you still have questions, please feel free to contact us.

In next article, we will talk about how to measure other metal domes with different shape.

(to be continue…)