Posts Tagged ‘metal dome’

Metal Dome Activation Force Conversion

Friday, November 18th, 2011

Thanks to the big Earth we live on, so we can see different culture around the world, so we can see different measure method on the same thing, so different results. When we discuss metal dome, people use various units, here are how to convert different unit of activation force of metal dome.

Ounces (OZ)     Grams Force (GF)      Newtons (N)

4.00                         114.00           1.11

6.00                       170.00             1.66

8.00                       227.00              2.22

10.00                     284.00             2.78

12.00                     340.00             3.33

14.00                     397.00            3.89

16.00                      454.00            4.44

18.00                       510.00           4.99

20.00                      567.00            5.54

You can also easy convert them by yourself.

1OZ=28.35 g

1GF  = 9.80665 Newton

In fact, OZ is the unit for weight, seemed no business relationship with activation force, but  you can easy treat them as the unit for force, if you’re know little physics.

And Gram force (GF), or KGF (Kilogram Force) has never become the unit of International System of Unit (SI), but it’s popular here in China and Europe.

In our company, the default unit for metal dome activation force we used is GF (Grams Force), but it’s no problem for customer to use other different unit to measure the force of metal dome.

Leave a message or write email to us if you’re interest or has comment for activation force of metal dome.

PCB PAD Finishing for Metal Dome

Monday, October 10th, 2011

If it is the first time you try to use metal dome or metal dome array on circuit board (PCB or FPC), then probably you want to know what kind of surface finishing of circuit board should be used if metal dome will be assembled on.

Basically there’re two types of surface finishing can be chosen: Gold (immersion or plating) and HASL (Tin). In most of time, we suggest using Gold. Why?

As you know, function of metal dome or metal dome arrayis to act like a switch, to make circuit to be closed or opened. And low contact resistance will be helpful for smooth, stable currency. All of us know Gold bas much better performance than Tin on electric conductivity. This is why we recommend Gold.

Gold-plating-PAD-on_PCB

 

 

 

 

 

 

Whatever metal dome will be assembled on Rigid PCB, or flex circuit, gold is primary choice. Here are some pictures.

Gold-plating-PAD-on_FPC

 

 

 

 

 

 

 

But when you need lower price, does not need strict stable currency or don’t care too much on switch on/off time, and then you can choose HAL (Tin). For most of circuit board used in ESU pencil are of HAL (LF). Here are pictures.

HAL-finishing-PAD-on_PCB

 

 

 

 

HAL-finishing-PAD-on_PCB

I hope above is clear for everybody. If still have question, leave your comments or send an email, we will reply very soon.

Four-Leg Dome with Legs

Tuesday, July 5th, 2011

As we know, there’re already four legs for our Four-leg series metal dome, and this is why it named four-leg dome, or cross metal dome. So what do you means “four-leg dome with legs”?

Let me firstly see the looking of a normal four-leg  (Cross) metal dome.

Normal four leg metal dome

We can see there’s no extra legs except these four legs which will be put on contact PAD of PCB, FPC, or membrane.

As we don’t recommend soldering metal domes on the board, so how do I adhere the dome, except normal “dome array“, “single key dome array“, or in the socket? Can I fix it on like triangle metal dome using two legs insert into the board hole? That’s the reason whey there’re extra legs for F series (cross) dome. You can see pictures.

four-leg dome with legs

four-leg dome with legs

Now is everything clear? There’re two extra leg, and you can insert the into the holes of board like triangle metal dome do. Currently on our Dia 11.4mm four-leg dome, these extra legs length is 1.2mm and width 0.9mm.

If you need more information about this special four-leg (Cross) dome with legs, contact BEST and we will give details to you. We can also make new tooling to make new diameter four-leg metal domes.

Circle Metal Dome with Leg

Sunday, June 5th, 2011

Previous we have discuss how to assemble triangle metal dome, some people told me they also want a circle dome with a leg. But for most of circle (round) series metal dome, there’s no leg.

So when assemble with a circle metal dome dome, you need to put it on a printed circuit board, or a flex circuit, by a adhesive tape,  or put it in a socket.

For 1st method, you can use our “standard single key dome array“; for 2nd way, just buy dome in bulk. it’s easy, but if you also want to fix circle dome in the socket, then you will hope this circle dome with a leg. Am I right? Hooo, dream comes true. Here are some pictures for them.

Circle dome with leg details 1

circle dome with leg details 2

Currently, there’re few circle domes has leg, because this kind of requirement can be replaced by triangle dome. So now only Diameter 5mm is available in the market now. Force 160gf, 180gf  are standard, 130gf and 200gf also no problem to be made.

If  you need other legged circle metal dome, we can set up new tooling to make the special dome. Contact BEST if you interest in this circle metal dome with leg.

Large Metal Dome

Saturday, May 28th, 2011

Recently we saw some people search for large metal dome and ask me whether we can make 500mmx500mm metal dome, or even bigger, such as 1,000mmx1,000mm.

The answers are No, we don’t make metal dome in such big dimension. For four-leg series metal dome, Max one is Diameter 20mm; you can see from below pictures, it’s small.

20mm metal dome

For Oblong series metal dome, we can make is 50.8×12.7mm.

If you compare 20mm dome with a coin (50 cent, RMB) and you will find it is very small.

20mm metal dome VS coin

It remind me thinking one articles we posted on Aug 4, 2006: , url is: http://blog.metal-domes.com/2006/08/04/metal-dome-vs-steel-dome/ which is post in our old blog.

I am wondering maybe some people still confused metal dome and steel dome. I hope above words will enhance their understanding and solve some potential mistake.

Anyway, if someone really big, large metal dome, less than 50x50mm, which we treat it as custom metal dome, just write your purpose and sketch,  we can discuss to see the possibility to develop that new model for you, to meet customers’ requirements of various metal domes are what we working for.

How to Assemble Triangle Series Metal Dome on PCB (2)

Friday, July 2nd, 2010

See previous article here:

Question # 2: If soldering triangle dome is not recommended, then is there any better method to fix it?

Best Tech Answer: Of course. There’re three methods to make it:

A) For the triangle metal dome with leg, you can insert the leg directly to the PCB, and then curve the leg at back side, make sure it could buckle the PCB. That’s the common way.

Triangle metal dome with leg on PCB

Triangle metal dome with leg on PCB

But to be noted that the assembly speed is slow. So you need to calculate how much you need to pay for extra human handling fee.

To have two location holes on the PCB and choose the different leg length in accordance with thickness of PCB are two important things should be considered during your design.

PCB with triangle metal dome

PCB with triangle metal dome

Normally thickness of PCB which will use triangle metal dome are 0.6mm, 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm, and the leg length of our triangle metal dome are 0.8mm, 1.5mm, 3.0mm, and a special one: 2.4mm. You need to choose a longer leg to insert into PCB and bend it. For examples, if you use 1.6mm dome, then our 3.0mm leg will be fine.

B) Directly using the adhesive tape to stick on the metal dome on PCB.

It will save little time compare with insert leg into hole of PCB (method 1).

But the stickiness of common transparent adhesive tape is not so well, metal dome was intended to be shifted or peeled off.

Also thickness of adhesive tape is too thin compare with height of metal dome, it’ll cause uneven of whole products, and too many bubble between PCB and adhesive tape.

C) Using metal dome array.

Triangle metal dome array on PCB

Triangle metal dome array on PCB

This is the most convenient and precision assembly method. Although the price is a little higher than other two methods mentioned before, but you will save a lot of time on inserting leg into hole of PCB or put adhesive tape on PCB, you only need to peel off dome array from liner paper and put whole products on PCB. In a word, this will increase assembly efficiency, precision (avoid potential alignment problem), and then reduce whole price.

According to different request of clicking feeling, you could use circle/triangle/four leg metal dome. If you want to get more information, please kindly visit our website for reference: http://www.metal-domes.com/cn/product-dome-array.htm

Ok, my friend, now do you have a idea to design and assemble your PCB with triangle metal dome? J

Let me know if you want to know more information on installing triangle metal dome, I will be happy to answer you anytime. We, Best Technology, are always be your best partner in metal dome and metal dome array in China.

How to Assemble Triangle Series Metal Dome on PCB

Friday, July 2nd, 2010

We have discussed assemble metal dome on PCB before, see “How to make the metal dome array to stick on the PCB firmly?”), but more and more customers asking for more details, plus pictures showing how to install various triangle metal dome, with and without legs. So we wrote an article plus some additional information and hope customers will understand the way more better.

Firstly, let us have a overlook at the specification of the triangle series metal dome. From the picture, you will see it includes four basic types: no leg, short leg, medium leg and long leg.

Triangle metal dome

The metal dome leg length divides into three basic series: 0.8mm, 1.5mm, and 3.0mm. We also have a special one which is 2.4mm. Of course, we can customize special leg length of metal dome, please contact us directly for more details.

Follows are popular questions & feedback from our customers and people in metla dome related forums, we summarize them and think you will understand more clearly.

Question #1: We want to solder a the triangle metal dome.

Best Tech Answer: For triangle metal dome, we don’t recommend solder it on FPC/PCB or membrane switch. When you press center of metal dome, the domes collapse and make contact with the secondary pathway, thereby closing the circuit. See more how metal domes work : . http://www.metal-domes.com/blog/2006/11/13/how-metal-dome-works/.

So if you solder it, three sides of metal dome cannot be extended as per designed, click feeling will be lessen, force always changed, and life cycles become low, and sometimes, dome will not return to its original position and become broken. We named it as “dead key”.

— to be continued:

Metal Dome Manufacturing QC Procedure

Friday, June 4th, 2010

Many customers have pay attention to the qualified quality of metal dome now. But they don’t know how to judge it? We think the most important thing is have a strict procedure to check materials and quality controlling.

Depending on our many years’ experience, we, Best Technology, summarizes four points about the OQC procedure as below.

metal dome QC process

This is our main OQC procedure, and more details not listed, if you need more, please contact us.  You can also visit our website to see details: http://www.metal-domes.com/Quality.htm, you can check other information, such as Metal Dome Test Certeria, Metal Dome Handling Precaution and so son.

At the same time, we can also handle relevant test depend on customer’s special request. If you want to get more information, please contact us or send an email to us. We will provide the best service for you as before.

We succeeded to develop the new one million life 10mm four-leg metal domes lately.

Saturday, December 19th, 2009

There is a very imprtant & good news for all of us. Following up with the development of the one million life times 6mm, 8.4mm, 12.2mm four-leg metal domes/snap domes by Our R & D staff, we have won our customers further trust by the quality, price and service. Including some very famous brand, such as: Emerson, Honeywell, Sigmatron, Dyson etc..  They continue their efforts, follow with the need of marketing, & developed the 10mm cross shape metal domes with one million life times lately.

The specifications of this type are similar to foreign famous brand, such Snaptron, Nicomatic, but the price is lower 50% than theirs. We have the 220gf, 280gf, 350gf for this type, with or without dimple & Stainless Steel or Nickel Plating are available.

10mm diameter metal dome

It is almost the blank state for this type with one million life times in China mainland marketing. Our lunch of this type will fill in this blank state, & further improve our four-leg shape metal domes series.

Our company has the diameter from 6mm to 20mm four-leg shape metal domes now. You can find all of your required from here. It also consolidate our company is the leader manufacturer of metal domes & metal dome arrays in China mainland.

10mm diameter metal dome

If you have further queries, please do feel free to contact Best Technology. Thank you.

The whole thickness of our metal dome arrays.

Saturday, November 7th, 2009

This time follow me to see the whole thickness of our metal dome array products. We have two types of the metal dome arrays: Single layer & Double layers. Please see the following structure:
  Single layer metal dome array

 Double layers metal dome array

1.For the Single layer structure: the whole thickness is equal to the thickness of the Mylar & metal dome. Normally the thickness of Mylar is 0.05mm.

2. For the Double layers structure: the whole thickness is the same as the Single layer structure. You can see from the picture, it is the double layers, but the spacer is parallel to the metal dome. So that you can ignore its thickness. Normally the thickness of the spacer is 0.075mm.

If there is enough space between your PCB & cover layer by the side of your button, It means over the thickness of the Mylar & Spacer (0.05+0.075=0.125mm), we recommend you to use the most popular double layers structure. Because there have ventilation between the domes, when you press the domes, the air can ran out easily. So it will be better with click feeling.

I think you are fully understand the advantage & disadvantage of the two structures now. For more information, please feel free to contact Best Technology.