Posts Tagged ‘metal dome assembly’

PCB PAD Finishing for Metal Dome

Monday, October 10th, 2011

If it is the first time you try to use metal dome or metal dome array on circuit board (PCB or FPC), then probably you want to know what kind of surface finishing of circuit board should be used if metal dome will be assembled on.

Basically there’re two types of surface finishing can be chosen: Gold (immersion or plating) and HASL (Tin). In most of time, we suggest using Gold. Why?

As you know, function of metal dome or metal dome arrayis to act like a switch, to make circuit to be closed or opened. And low contact resistance will be helpful for smooth, stable currency. All of us know Gold bas much better performance than Tin on electric conductivity. This is why we recommend Gold.

Gold-plating-PAD-on_PCB

 

 

 

 

 

 

Whatever metal dome will be assembled on Rigid PCB, or flex circuit, gold is primary choice. Here are some pictures.

Gold-plating-PAD-on_FPC

 

 

 

 

 

 

 

But when you need lower price, does not need strict stable currency or don’t care too much on switch on/off time, and then you can choose HAL (Tin). For most of circuit board used in ESU pencil are of HAL (LF). Here are pictures.

HAL-finishing-PAD-on_PCB

 

 

 

 

HAL-finishing-PAD-on_PCB

I hope above is clear for everybody. If still have question, leave your comments or send an email, we will reply very soon.

Four-Leg Dome with Legs

Tuesday, July 5th, 2011

As we know, there’re already four legs for our Four-leg series metal dome, and this is why it named four-leg dome, or cross metal dome. So what do you means “four-leg dome with legs”?

Let me firstly see the looking of a normal four-leg  (Cross) metal dome.

Normal four leg metal dome

We can see there’s no extra legs except these four legs which will be put on contact PAD of PCB, FPC, or membrane.

As we don’t recommend soldering metal domes on the board, so how do I adhere the dome, except normal “dome array“, “single key dome array“, or in the socket? Can I fix it on like triangle metal dome using two legs insert into the board hole? That’s the reason whey there’re extra legs for F series (cross) dome. You can see pictures.

four-leg dome with legs

four-leg dome with legs

Now is everything clear? There’re two extra leg, and you can insert the into the holes of board like triangle metal dome do. Currently on our Dia 11.4mm four-leg dome, these extra legs length is 1.2mm and width 0.9mm.

If you need more information about this special four-leg (Cross) dome with legs, contact BEST and we will give details to you. We can also make new tooling to make new diameter four-leg metal domes.

Circle Metal Dome with Leg

Sunday, June 5th, 2011

Previous we have discuss how to assemble triangle metal dome, some people told me they also want a circle dome with a leg. But for most of circle (round) series metal dome, there’s no leg.

So when assemble with a circle metal dome dome, you need to put it on a printed circuit board, or a flex circuit, by a adhesive tape,  or put it in a socket.

For 1st method, you can use our “standard single key dome array“; for 2nd way, just buy dome in bulk. it’s easy, but if you also want to fix circle dome in the socket, then you will hope this circle dome with a leg. Am I right? Hooo, dream comes true. Here are some pictures for them.

Circle dome with leg details 1

circle dome with leg details 2

Currently, there’re few circle domes has leg, because this kind of requirement can be replaced by triangle dome. So now only Diameter 5mm is available in the market now. Force 160gf, 180gf  are standard, 130gf and 200gf also no problem to be made.

If  you need other legged circle metal dome, we can set up new tooling to make the special dome. Contact BEST if you interest in this circle metal dome with leg.

How to Assemble Triangle Series Metal Dome on PCB (2)

Friday, July 2nd, 2010

See previous article here:

Question # 2: If soldering triangle dome is not recommended, then is there any better method to fix it?

Best Tech Answer: Of course. There’re three methods to make it:

A) For the triangle metal dome with leg, you can insert the leg directly to the PCB, and then curve the leg at back side, make sure it could buckle the PCB. That’s the common way.

Triangle metal dome with leg on PCB

Triangle metal dome with leg on PCB

But to be noted that the assembly speed is slow. So you need to calculate how much you need to pay for extra human handling fee.

To have two location holes on the PCB and choose the different leg length in accordance with thickness of PCB are two important things should be considered during your design.

PCB with triangle metal dome

PCB with triangle metal dome

Normally thickness of PCB which will use triangle metal dome are 0.6mm, 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm, and the leg length of our triangle metal dome are 0.8mm, 1.5mm, 3.0mm, and a special one: 2.4mm. You need to choose a longer leg to insert into PCB and bend it. For examples, if you use 1.6mm dome, then our 3.0mm leg will be fine.

B) Directly using the adhesive tape to stick on the metal dome on PCB.

It will save little time compare with insert leg into hole of PCB (method 1).

But the stickiness of common transparent adhesive tape is not so well, metal dome was intended to be shifted or peeled off.

Also thickness of adhesive tape is too thin compare with height of metal dome, it’ll cause uneven of whole products, and too many bubble between PCB and adhesive tape.

C) Using metal dome array.

Triangle metal dome array on PCB

Triangle metal dome array on PCB

This is the most convenient and precision assembly method. Although the price is a little higher than other two methods mentioned before, but you will save a lot of time on inserting leg into hole of PCB or put adhesive tape on PCB, you only need to peel off dome array from liner paper and put whole products on PCB. In a word, this will increase assembly efficiency, precision (avoid potential alignment problem), and then reduce whole price.

According to different request of clicking feeling, you could use circle/triangle/four leg metal dome. If you want to get more information, please kindly visit our website for reference: http://www.metal-domes.com/cn/product-dome-array.htm

Ok, my friend, now do you have a idea to design and assemble your PCB with triangle metal dome? J

Let me know if you want to know more information on installing triangle metal dome, I will be happy to answer you anytime. We, Best Technology, are always be your best partner in metal dome and metal dome array in China.

How to Assemble Triangle Series Metal Dome on PCB

Friday, July 2nd, 2010

We have discussed assemble metal dome on PCB before, see “How to make the metal dome array to stick on the PCB firmly?”), but more and more customers asking for more details, plus pictures showing how to install various triangle metal dome, with and without legs. So we wrote an article plus some additional information and hope customers will understand the way more better.

Firstly, let us have a overlook at the specification of the triangle series metal dome. From the picture, you will see it includes four basic types: no leg, short leg, medium leg and long leg.

Triangle metal dome

The metal dome leg length divides into three basic series: 0.8mm, 1.5mm, and 3.0mm. We also have a special one which is 2.4mm. Of course, we can customize special leg length of metal dome, please contact us directly for more details.

Follows are popular questions & feedback from our customers and people in metla dome related forums, we summarize them and think you will understand more clearly.

Question #1: We want to solder a the triangle metal dome.

Best Tech Answer: For triangle metal dome, we don’t recommend solder it on FPC/PCB or membrane switch. When you press center of metal dome, the domes collapse and make contact with the secondary pathway, thereby closing the circuit. See more how metal domes work : . http://www.metal-domes.com/blog/2006/11/13/how-metal-dome-works/.

So if you solder it, three sides of metal dome cannot be extended as per designed, click feeling will be lessen, force always changed, and life cycles become low, and sometimes, dome will not return to its original position and become broken. We named it as “dead key”.

— to be continued: