Archive for the ‘metal dome array’ Category

How to Assemble Triangle Series Metal Dome on PCB (2)

Friday, July 2nd, 2010

See previous article here:

Question # 2: If soldering triangle dome is not recommended, then is there any better method to fix it?

Best Tech Answer: Of course. There’re three methods to make it:

A) For the triangle metal dome with leg, you can insert the leg directly to the PCB, and then curve the leg at back side, make sure it could buckle the PCB. That’s the common way.

Triangle metal dome with leg on PCB

Triangle metal dome with leg on PCB

But to be noted that the assembly speed is slow. So you need to calculate how much you need to pay for extra human handling fee.

To have two location holes on the PCB and choose the different leg length in accordance with thickness of PCB are two important things should be considered during your design.

PCB with triangle metal dome

PCB with triangle metal dome

Normally thickness of PCB which will use triangle metal dome are 0.6mm, 0.8mm, 1.0mm, 1.2mm, 1.6mm, 2.0mm, and the leg length of our triangle metal dome are 0.8mm, 1.5mm, 3.0mm, and a special one: 2.4mm. You need to choose a longer leg to insert into PCB and bend it. For examples, if you use 1.6mm dome, then our 3.0mm leg will be fine.

B) Directly using the adhesive tape to stick on the metal dome on PCB.

It will save little time compare with insert leg into hole of PCB (method 1).

But the stickiness of common transparent adhesive tape is not so well, metal dome was intended to be shifted or peeled off.

Also thickness of adhesive tape is too thin compare with height of metal dome, it’ll cause uneven of whole products, and too many bubble between PCB and adhesive tape.

C) Using metal dome array.

Triangle metal dome array on PCB

Triangle metal dome array on PCB

This is the most convenient and precision assembly method. Although the price is a little higher than other two methods mentioned before, but you will save a lot of time on inserting leg into hole of PCB or put adhesive tape on PCB, you only need to peel off dome array from liner paper and put whole products on PCB. In a word, this will increase assembly efficiency, precision (avoid potential alignment problem), and then reduce whole price.

According to different request of clicking feeling, you could use circle/triangle/four leg metal dome. If you want to get more information, please kindly visit our website for reference: http://www.metal-domes.com/cn/product-dome-array.htm

Ok, my friend, now do you have a idea to design and assemble your PCB with triangle metal dome? J

Let me know if you want to know more information on installing triangle metal dome, I will be happy to answer you anytime. We, Best Technology, are always be your best partner in metal dome and metal dome array in China.

How to Assemble Triangle Series Metal Dome on PCB

Friday, July 2nd, 2010

We have discussed assemble metal dome on PCB before, see “How to make the metal dome array to stick on the PCB firmly?”), but more and more customers asking for more details, plus pictures showing how to install various triangle metal dome, with and without legs. So we wrote an article plus some additional information and hope customers will understand the way more better.

Firstly, let us have a overlook at the specification of the triangle series metal dome. From the picture, you will see it includes four basic types: no leg, short leg, medium leg and long leg.

Triangle metal dome

The metal dome leg length divides into three basic series: 0.8mm, 1.5mm, and 3.0mm. We also have a special one which is 2.4mm. Of course, we can customize special leg length of metal dome, please contact us directly for more details.

Follows are popular questions & feedback from our customers and people in metla dome related forums, we summarize them and think you will understand more clearly.

Question #1: We want to solder a the triangle metal dome.

Best Tech Answer: For triangle metal dome, we don’t recommend solder it on FPC/PCB or membrane switch. When you press center of metal dome, the domes collapse and make contact with the secondary pathway, thereby closing the circuit. See more how metal domes work : . http://www.metal-domes.com/blog/2006/11/13/how-metal-dome-works/.

So if you solder it, three sides of metal dome cannot be extended as per designed, click feeling will be lessen, force always changed, and life cycles become low, and sometimes, dome will not return to its original position and become broken. We named it as “dead key”.

— to be continued:

Characteristic of Adhesive in our Metal Dome Array

Monday, May 10th, 2010

Many customers asked us about the stickiness of our metal dome array because most of what they used are 3M series such as 3M 467, 468 etc. So they will compare the adhesive in our dome array with 3M and they will have a common question for the stickiness, and they worry about whether the metal dome array can stick firmly on PCB.

The adhesive is special which is different from 3M AD: The stickiness of Adhesive at initial step is weak, so that it’ll be convenient for worker to put and peel off again and again on or from PCB, in case some times the alignment is not right so that worker can easy peel if off at initial process. However, after a period of time, the stickiness become more strong and strong, and then dome array will stick firmly on PCB and cannot peeled off.

Whatever Nokia, iPhone, Motorola, Blackberry, the metal dome array under their cell is using the same dome array material like ours. We are always doing our best to provide best products & service to customers, so we use the same material as Nokia choose.

In next article, I will discuss issue how to enhance stickiness of metal dome array on the boards. Let me know if you have any question for metal dome array, Best Technology always like to be your best partner in metal dome and metal dome array.

How to make the metal dome array to stick on the PCB firmly?

Thursday, March 11th, 2010

Recently, we have got some customer feedback about the issue of the adhesive. They complain about the adhesive is not stick firmly on their boards and want to know why. In fact, we test the adhesive by ourselves, it can be stick on the boards firmly. It is hard to peel off from the boards.
Please follow me to attention the notes when you stick the metal dome array:

First, please do not touch the part of the adhesive when your operator stuck;

Secondly, Please make sure the surface of PCB/FPC to be clean, free of oil, dust, or others;

3rd: Try your best to stick dome array on your board just one time, don’t put it on, then peel off. Too many times of re-assemble will lessen adhesive of dome array;

4th, please press one time after you assemble metal dome array on the boards, the adhesive is also pressure sensetive one so suitable pressure will enhance the stickness.

If you need the more information, please contact us anytime.

In next time, I will write an post discussing how to assemble metal dome on PCB. Please continue to visit our blog:-)

How to know the stroke of the metal dome & metal dome array?

Friday, November 27th, 2009

How to know the stroke of the metal dome & metal dome array?

There are so many customers to ask this question. I know it is very important for the product design. You should leave the enough space for the metal dome & metal dome array between your PCB & cover layer.

This time follow me to clarify this question, it is very easy for us whom are specializing in this industry for so many years.

For the metal dome, you can see our 6mm diameter, four-leg shape metal dome. The total height is 0.31mm, & the thickness of the material is 0.06mm, so the stroke is 0.31-0.06=0.25mm.

The formula is: Stroke= Height – Thickness of material – Thickness of the dimple (if there is a dimple in center).

Four-leg metal dome

For the four-leg metal domes, the life cycles always have the one million times. & they are popular used in the membrane switche products.

For the metal dome array, you can see the follow picture:

The structure of the Metal dome arrayÂ

You can see the 3# spacer is parallel to the 2# metal dome & the thickness is lower than the domes. So you can ignore the thickness of the spacer. The total height = Mylar + Metal dome=0.05+0.31=0.36mm. For the more detail, you can see my last blog.http://www.metal-domes.com/blog/2009/11/07/the-whole-thickness-of-our-metal-dome-arrays/

How about the stroke? In fact, it is the same as the natural metal domes. It should be ignored the thickness of the Mylar & Spacer. So you can use the above formula to calculate the stroke.

I think you are fully understand the stroke of our metal domes & metal dome arrays now. If you need further & more information, please do feel free to contact us.

Best Technology Co., Ltd

www.metal-domes.com

The whole thickness of our metal dome arrays.

Saturday, November 7th, 2009

This time follow me to see the whole thickness of our metal dome array products. We have two types of the metal dome arrays: Single layer & Double layers. Please see the following structure:
  Single layer metal dome array

 Double layers metal dome array

1.For the Single layer structure: the whole thickness is equal to the thickness of the Mylar & metal dome. Normally the thickness of Mylar is 0.05mm.

2. For the Double layers structure: the whole thickness is the same as the Single layer structure. You can see from the picture, it is the double layers, but the spacer is parallel to the metal dome. So that you can ignore its thickness. Normally the thickness of the spacer is 0.075mm.

If there is enough space between your PCB & cover layer by the side of your button, It means over the thickness of the Mylar & Spacer (0.05+0.075=0.125mm), we recommend you to use the most popular double layers structure. Because there have ventilation between the domes, when you press the domes, the air can ran out easily. So it will be better with click feeling.

I think you are fully understand the advantage & disadvantage of the two structures now. For more information, please feel free to contact Best Technology.

IQC For Metal Domes

Thursday, October 15th, 2009

Recently, I have found there are so many different names regarding the metal dome. “metal dome”, which we normally called, some called “Snap Dome”, “Tactile Dome”, and “Dome Switches”, and so on. It’s a very interesting phenomenon.
I have checked there is a question everyone should be very concerned about this issue. So I have posted the content of my answer as below, I hope to be helpful for all of you.

A guy in BBS asked “How to solve the following problem?”
1.      What should we pay more attention about the quality of the metal domes?
2.      How can we check?
 ——– The following is my answer.

 Simply speaking, for your IQC department to check the metal domes, they need to note the following points:

 1). Shape (clean, dirt, dust, grease stains & deflashing);

 2). Actuation force (test by force gauge machine);

 3). Contact resistance & stability.

 4) You can press the metal dome for several times to check whether the dome can rebound to original position or not. (the process named as “metal dome rebounding”)
If what you make it metal dome sheets, the following should to be known:
 5) Appearance of PET (clean, dirt, grease stains)
 6) Lose or double metal domes
 7) The location of each dome is the same as the drawing of the PCB
  8) If there is EMI printing, pleas take care of the quality of the tracing
 9) Others, such as location holes, out line, and so on.

For more information, please visit our website:
http://www.metal-domes.com/Quality.htm

Our dust-free workshop make sure the clean of the products. & Our experienced masters & workers with many years fruitful production experience, we have well developed a team of dedicated management and supporting staffs. Our major concern is to produce good quality items.
Our R & D professionals with strong marketing sense and innovative ideas, we will continue to launch numerous trendy array products to meet for customer needs.
Best Technology Co., Ltd., who specializes in manufacturing metal domes & metal dome arrays for more than decade years of experiences, is engaging in offering the best quality & service to all of our customers.

Brand-new Four-leg Domes in 8mm

Saturday, November 15th, 2008

Hi, dear friends! Rory here would bring you a brand-new diameter of our four-leg domes, it is in 8mm! Just follow me, I’ll show you the parameters of them! 

Before the exhibition of the newly developed 8mm four-leg domes, let’s have a review of the usual ones in 8.4mm, 10mm and 12.2mm: 

3.jpg  Four legs.jpg

Then, pls view the single and bulk pictures of 8mm four-leg domes as followed: 

single_view_8mm_Four_Legs_Dome_s_web.jpg  8mm_Four_Legs_Dome.jpg

Here comes the diameter measure picture of 8mm four-leg metal dome: 

8mm_Four_Legs_Dome_1s_web_measure.jpg  8mm_Four_Legs_Dome_1s_web_s.jpg

After the exhibition of above pictures, our 8mm four-leg domes must leave a deep impression on you! So don’t hesitate to contact us if you need our products or have other questions! 

Best Technology, providing best products with best service in best price, would always be around you! 

 

One-Key Dome Array: Single Metal Dome with adhesive PET

Saturday, October 18th, 2008

Hi, welcome to Best Technology again! Last time we have introduced our lacer cutting technology! Further to that advanced technology, we have dealt with many orders of one-key dome arrays, which are difficult to handle before the adoption of laser cutting machine!

Tracing the days when we have adopted the laser cutting machines, we have lost many orders for the one-key dome arrays! On the other hand, we cannot meet to our customer requirements for dealing the single metal dome with adhesive array without setting up a tooling!

As we all know, a set of tooling would cost an amount of tooling fee. Considering the quantity not large enough, as well as price relatively high with tooling fee, many customers refuse to give orders to us. We also felt sorry for not able to serve with our customers and never give up searching the best way to work out this problem!Â

Finally our efforts are paid off! Now we can deal with any order of one-key dome array. The adhesive array size would be a bit larger than the dome size, so that customers can easily stick the single dome onto PCB or any place they want put to.

Followed is one of the drawings for 8.4mm four-leg dome array:

Peeled Off Kiss Cut Metal Dome Array

Peeled Off Kiss Cut Metal Dome Array

Of course we can do any size as per customers requirements! For instance, we have dealt with one case, where our customer demanded limited space for adhesive PET (like 8*8mm) of 6mm circle metal dome.

Usually we would do the PET size of 10*10mm for 6mm domes; in this case, we finally work out by the size of 8*10mm, so that the array would not only surpass the limited space, but also functions well sticking to the board! Hereby are some pictures of goods we have made:

Single Key Four-leg Metal Dome Array

Welcome to any order of One-Key Dome Array from Best Technology! We can make most tapes of metal dome in different size and shape.

Seemed interested? I think it will save a lot of time for you to assemble bulk metal dome using a adhesive tape at your side. This is what we want, to save time and increase efficiency of assembly.

Any question? Please leave your message or contact us todayd for single key metal dome array now!

Newly Advanced Laser Machine for Dome Array

Monday, August 11th, 2008

Newly Advanced Laser Machine for Dome Array 

Hey, everyone! It’s been some time for our last communication! Pls do never forget our best products with best service from our Best Technology! We always dedicate to serving you better, faster, and easier! Today, we’re going to introduce our newly advanced technology of laser cutting, so that it’s available for us to guarantee the manufacture for small quantities of dome array, no matter with single domes or in customer designed, and no tooling fee would be charged! 

As you know, when we don’t have laser machines, it’s difficult for us to accept a dome array order of small quantity (like 1K or 5k) without setting up a tooling! Customers don’t want to set up a tooling, but our manufacture would consume a large amount of hand labor! Thus, many opportunities of cooperation have been passed because of the cost of manufacture! 

Fortunately, we have adopted the technology of laser cutting in making dome arrays since second half of this year! With laser cutting machine, we can handle the outline and key positions of dome arrays without setting up a new tooling. In this case, our customers don’t have to worry about tooling fee for any small order, and we don’t have to worry about the large cost of labor force! Thus we would have more opportunities serving with you. Pls view part of production line as followed: 

  part of laser production line  efficient and accurate  cutting by laser

Welcome your any order of dome array !